PACK production line
automation detection solution
 Battery PACK Automated Production Line Solutions Process Specialized Equipment KBK lower case loading spreader AGV transport cart arrives at designated position to receive PACK. Operator uses spreader to lift PACK and place it on empty cart. AGV & Cart/Fixture Pallet AGV transport carts adopt lifting positioning design for precise PACK positioning; CCD Inspection Case gluing inspection, PACK precise positioning; 2KW pixel camera for high-precision addressing and accurate alignment. Gripper Module Grippers enable independent clamping, with freely adjustable compatibility range, for module gripping. Battery Pack Unloading Station AGV transport cart arrives at designated position. Spreader lifts PACK and places it on unloading pallet. Interlock function, laser distance measurement, infrared positioning Robotic auto-tightening At AGV transport cart & PACK auto-tightening station, 6-axis robot enables automatic screwdriving and locking. Lower case loading Manual screw pre-tightening (modules & lower case) Manual screw pre-tightening (modules & lower case) Robotic auto-tightening Robotic auto-tightening Manual low-voltage harness fit Hermetic test EOL1 test EOL2 test DCIR test Battery pack unloading Manual high-voltage harness fit Manual upper case fit Manual seal strip fit Manual install: Cooling pipes & explosion-proof valves Manual BMS installation Lower case sealing CCD inspection Module loading Manual sealant touch-up Battery PACK Automated Production Line Solutions Layout PACK integrated test line is composed of air tightness test station, EOL test station and DCR test station. It is mainly used for battery pack insulation voltage test, BMS communication test, DCR test, water-cooled box airtightness test, battery pack total voltage test and other performance verification tests. Water-cooled housing & air-tight test all-in-one machine
Battery pack press module
Air tight low voltage wiring harness adapter box
Harness homing detection module Battery pack safety detection module Battery pack static function detection module Battery pack dynamic function detection module Dual channel EOL test system Battery pack press module EOL high and low voltage wiring harness adapter box Harness homing detection module Hermetic test enclosure design reduces gas flow interference and improves hermetic test accuracy. Realize automatic insertion, automatic testing, no manual intervention. Air-tight press design to avoid expansion during Pack test. One-stop solution of PACK offline function comprehensive test. EOL test has airtight wake-up function. DCR test systemDCR high and low voltage harness adapter boxHarness homing detection moduleSafety monitoring (temperature detection, smoke detection)Collision detection module Compatible with multiple battery production tests. Air tightness test (Water cooled & box) Feed to hermetic test Automatic detection Flow into EOL station Automatic detection Flow into DCR station Automatic testing Test completed DCR test EOL1/ EOL2 Test |
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